The
modern, fully integrated poultry processing industry has its origin in he late
1940s and early 1950s. Visionary men with names like Perdue, Tyson, Jewell and
Bagwell saw the enormous potential of chicken as a high quality but inexpensive
alternative to pork and beef, traditional staples in the American diet. In Cumming,
then a small rural community in northeast Georgia, Leland Bagwell, a schoolteacher,
saw the emergence of the poultry industry as a tremendous opportunity. Rather
than focus on the edible parts of the chicken, as did many of his peers, Bagwell
decided to recycle chicken by-products into value-added feed ingredients. In
1949, Bagwell started North Georgia Rendering Company and offered rendering
services to the many processors who has settled in northeast Georgia.
In its first year of operation, the company processed
150,000 pounds of chicken by-products weekly. Today, as American Protein, Inc.
(API), it produces that same amount in 10 minutes. Processing
First,
part of the Cuthbert facility was converted to produce both prime and refined
meals for sale to premium pet food producers (Eukanuba, Purina, Iams). Construction
then began on a new pet food plant at the Hanceville property, which began production
in 1997. Both facilities are highly automated, state-of-the-art operations,
which can be easily expanded to meet the seemingly insatiable demand for quality
pet food ingredients.
The Hanceville division, a platinum sponsor of
AP&EA, has an annual production of 1.9 billion pounds of inedible poultry
products or 300,000 finished tons of poultry fat, feather meal and poultry product
meal. It cost $8.1 million of natural gas and $2.3 million of electricity per
year to process the raw material. Two-hundred-fifty-five employees work to keep
the location running and 90 drivers haul the raw and finished products out of
Hanceville. They haul 1,000 loads and travel 130,000 miles per week.
The Hanceville division is the largest poultry
rendering complex in the world, and has two factories onsite. One makes products
that are sold to pet foods companies and the other produces feed ingredients
for the rest of the animal kingdom.
API considers themselves an extension of
the poultry industry because of the service we proved them, said Fred
Cespedes, vice president at the Hanceville Division. We feel a close relationship
with the Association.
Cespedes, an AP&EA board member, also says
that working so closely with the poultry industry has given him a great advantage.
As a board member of AP&EA, I have come
close to the issues that affect the poultry industry, said Cespedes, and
have a better perspective of industry issues and how they are addressed.
AP&EA would like to thank API and Fred Cespedes
for their dedicated support and outstanding service to the poultry industry.

over
four billion pounds of by-products annually, American Proteins has become the
worlds largest processor of allied poultry products. Once a single poultry-protein
conversion plant, American Proteins has become an international operation with
global interests in protein and oil production.
Under the leadership of Bagwells son, Thomas
N. (Tommy) Bagwell, now the chairman and chief executive officer of the company
API has grown rapidly during the last three decades. The company currently employs
650 people at 12 locations.
API produces poultry meal, feather meal and poultry
oil at its four poultry rendering plants in Cumming and Cuthbert, Ga., and Hanceville,
Ala. The four plants produce over 600,000 tons of finished meals and oil each
year. These nutrient-rich feed supplements are marketed to the poultry, pet
food, and livestock industries.
Six years ago, API enhanced its customers
profitability by entering the pet food ingredient market as a major supplier
of high quality pet food meals and oils.
